How to make powder material handling more easier?

Mconvey provides a one-stop automated material handling system for different type of powder materials to optimize material handling and improve production efficiency. The system integrates the parts of debagging, storage, weighing, mixing, conveying, and control to achieve high-precision material management reduce manual intervention and labor costs, and improve product quality, realized automated and efficient production.

Applicaiton

Mconvey system is applicable in different kinds of powder materials, including PVC resin, calcium carbonate, titanium dioxide, pigment, flour, salt, silicon dioxide and other materials to meet different production needs. At present, Mconvey has successfully established different cases and solutions in the industry of plastic pipe, profile, plastic sheet film extrusion and compound pelletizing at home and abroad.

Features

• Automated control: The system integrates high-precision weighing sensors to monitor and adjust material flow in real time, ensuring high precision and efficiency.
• Accurate weighing and mixing:Equipped with a variety of accurate metering andmixing equipment, it can quickly and accurately mix different materials to improve product consistency and quality.
• Independent R&D and production of equipment:Independent R&D of key equipment to ensure controllable quality and support customized adjustments.
• Modular design:lt is easy to install and maintain, and end users can flexibly configure it to meet the production needs of different scales.
• Intelligent management:Equipped with an intelligent monitoring system, end users can operate through the PLC to obtain production data in real time, which is convenient for analysis and optimization.

System Introduction

Debagging:

Provide automated material 25kg bag robotic depalletizer system and big bag unloading station to reduce labor intensity and labor costs, reduce dust pollution and improve efficiency.

Storage

The self-made stainless steel silo currently has a maximum capacity of 400 cubic meters. We can offer “welded silo” or “assembled silo” to meet different construction needs. The silo is made with a robot welding workstation to ensure that even, firm, and durable welding.

Weighing and mixing 

Different weighing equipment is matched for the main materials and small proportion formula materials. Mconvey provides  multi-component powder formula weigher, loss-in-weight feeder, loss-in-weight formula weigher, pigment doser for accurate weigh of powders and additives, realizing multi-component batch weighing, ensuring accurate proportions of materials, and providing guarantees for subsequent production. In addition,  “High speed mixer for pvc compounding” and “Ribbon mixer” or “Horizontal coulter mixer” can be selected to mix materials and avoid problems such as stratification and uneven mixing. The weighing and mixing data are traceable, and real-time data on energy consumption and material consumption can be displayed and analyzed.

Conveying

According to the physical properties and fluidity of different materials, the system provides a variety of conveying methods to ensure the smooth flow of materials, avoid blockage and stratification, and realize flexible online switching. In addition, the patented permanent magnetic vacuum pump group can greatly reduce the energy consumption of material conveying, intelligently distribute the load, and improve the reliability and environmental protection of material conveying.

Control

The control system is equipped with SCADA system , and can be equipped with the loT System, which provides monitoring and control of material handling process. The “IoT information management system” can be optionally configured according to the users to achieve visual monitoring and traceability of production process data, as well as equipment maintenance, material consumption and energy consumption data analysis dashboards and other functions.